The utilization of metal components mechanically for manufacturing different industrial products is becoming trending. The metal components are punched, bent, or pressed to produce various useful metallic products.
Specific machines are required for the mechanical production of metallic components. Metal stamping machines are considered best for this purpose. If you have no idea about metal stamping machine, then you can learn about them through the discussion below.
What is a metal stamping machine?
Metal stamping machines are those machines that do the stamping of metals. Besides stamping, that is also used to shape, cut, punch and cast sheets of metals. But, before material formation, the tooling machine is designed by stamping professionals through various engineering technologies, including CNC, EDM, CAM, and CAD.
CAD and EDM ensure high accuracy, while CAM offers the optimal quality of the part. CNC provides repeatability and high precision to the stamped piece.
How to choose the most appropriate metal stamping machine?
Choosing the right type of stamping machine depends on various factors. A few important factors are listed below.
Machine design parameters:
Here are some important machine design parameters for selecting the right type of metal stamping machine.
The high-quality parts of the machine are essential for high-quality marking and increased durability. The machine must have sturdy and high-grade structural components, stepper motors, and linear guides.
The machine with a current model contains new software and hardware, which makes it more reliable than the old model machines.
This parameter has several considerations. A portable solution is perfect for a large object that requires stamping. At the same time, the small objects can perfectly mark by rigidly fixing or by machining with a bed.
A thick marking needle is essential for deep markings. Moreover, it also demands a structural setup. It is necessary to hold the impact of the pin against the surface of the metal.
The material to be engraved is also an important consideration when choosing a metal stamping machine. For example, metals are a perfect option for the dot peen marking instead of brittle material. Moreover, the hardness of the material also matters. A harder material usually causes a mark with shallow depth.
What are the main types of metal stamping machines?
Generally, metal stamping machines are categorized into three types.
- Mechanical servo presses
- Hydraulic presses
- Mechanical presses
Mechanical servo presses
This machine offers fine stroke control, slide speed, and position and slides motion. Its programmable additions permit multiple combinations that can effectively perform with production speeds, parts types, dyes, etc.
Hydraulic presses offer greater flexibility with varying pressure, die opening space, and stroke length. It is a good option for producing complex parts with greater material flow.
These are efficient and fast machines that offer the highest speed of production. They transfer and store energy by using a motor connected to a flywheel mechanism. It is commonly used for transfer and progressive stamping.
A perfect metal stamping machine is an essential requirement for properly stamping metals. Without proper knowledge about machines, you will be unable to choose the right metal stamping machine resulting in default stamping. Therefore, buying a machine requires you to remember the right type, material, and design parameters.